Shredder & Extrusion Controller ‘HAL 9000’

Shredder and extrusion controller

Type: Controller
Version: 3.2
Status: Mature
License CERN Open Source Hardware License
Author PlasticHub



Features

  • Very precise auto-reverse when jamming. It stops after 3 trials and gives visual
  • Status lights : Ok & Error
  • Emergency and reset button
  • Various motor protections (thermal & magnetic).
  • Jam detection for extrusion mode.
  • Stops automatically after one hour of inactivity.
  • High quality cables and wiring according to industrial standards.
  • High precision mounts for shredder & extrusion, making sure everything is aligned perfectly.
  • Won’t start when power is back.

Products



Overview

Laser files

Drawings

Resources


Controllino - Uno - Installation

We use Controllino-UNO-Pure which is an industrial grade DIN rail Arduino. Please check more on the website, they also have distributors all over the planet.

General requirements

  • PC with Arduino IDE (1.6.4 or newer) (Windows, Linux, MAC)
  • Internet connection

CONTROLLINO library

  • Start Arduino IDE, navigate to Sketch–>Include Library–>Manage Libraries
  • In the Library Manager type CONTROLLINO into the filter text box and search for CONTROLLINO library
  • When found, select the latest version and install it. The installation process should be fully automated
  • When finished – check in Sketch–>Include Library menu that you can see the CONTROLLINO library there
  • You can also check if you can see the set of CONTROLLINO examples in File->Examples->CONTROLLINO

CONTROLLINO boards hardware definition

  • Navigate to File–>Preferences
  • Copy-paste the following link to the Additional Boards Manager URLs: https://raw.githubusercontent.com/CONTROLLINO-PLC/CONTROLLINO_Library/master/Boards/package_ControllinoHardware_index.json
  • Press OK button
  • Then navigate to Tools–>Board: “Foo“–>Boards Manager
  • In the Boards Manager type CONTROLLINO into the filter text box and search for CONTROLLINO boards
  • When found, select the latest version and install it. The installation process should be fully automated
  • When finished – check in Tools–>Board: “Foo“–> menu that you can see the CONTROLLINO boards there

Controllino Pin Layout

Changelog

Wiring - 220V

Circuit Diagram
Power Circuit Diagram
Extrusion Circuit Diagram
Digital Circuit
Addon / Component ATMegaPin Controllino Pin Component & Pin Source File
VFD - Forward 9 CONTROLLINO_D5 S41-FWD VFD.h
VFD - Reverse 8 CONTROLLINO_D4 S41-REV VFD.h
Direction Switch - Up 15 CONTROLLINO_A1 S1 - 3 DirectionSwitch.h
Direction Switch - Down 14 CONTROLLINO_A0 S1 - 1 DirectionSwitch.h
Auto-Reverse-Mode - Up 17 CONTROLLINO_A3 S2 - 3 AutoReverseMode.h
Auto-Reverse-Mode - Down 16 CONTROLLINO_A2 S2 - 1 AutoReverseMode.h
Status - LED - Error 7 CONTROLLINO_D3 S31 - X1 Status.h
Status - LED - Ok 6 CONTROLLINO_D2 S30 - X1 Status.h
Extrusion - Record 21 CONTROLLINO_A4 S3-13 ExtrusionReplay.h
Extrusion - Replay 20 CONTROLLINO_A5 S3-14 ExtrusionReplay.h
Current Sensor 2 CONTROLLINO_IN0 S40 - 14 CurrentSensor.h
[Table Source](https://docs.google.com/spreadsheets/d/1u2YR3Zt2lCD20yn_ffU93bB5otYP1g8DKUFz3GCtG1I/edit?usp=sharing)
Motor Circuit Diagram

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